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Lean Enterprise
Key Elements

Lean Enterprise is comprised of the integration and inter-dependence of 5 key elements

  • Manufacturing Flow: Physical layout changes and process design standards
  • Organization: Identifying new roles/responsibilities, training and communication
  • Process Control: Monitoring, controlling, stabilizing and improving processes
  • Metrics: Visible, results-based performance measures with targeted improvements
  • Logistics: Operating rules and methods for planning and controlling the flow of material

5 Key Elements

Manufacturing Flow Organization Process Control Metrics Logistics
Product/quality assessment Product-focused, multi-disciplined team(s) 5S On-time delivery Forward plan
Process mapping Lean manager development SPC Process lead-time Mixed-model production
Routing analysis Cross-functional skill matrix SMED Total cost Level loading
Takt time Training Poka-Yoke Quality yield Workable work
Workload balancing Communication plan TPM Inventory: Turns & DOS Kanban pull system
Kanban sizing Roles and responsibilities Visual control Space utilization A,B,C parts handling
Cell layout   Line stop Travel distance Service agreements
Standard work   Graphical work instructions Productivity Customer/ supplier agreements
One-piece flow   Continuous improvement   Operating rules

Key Benefits

  • Work in Process         30% - 90% Reduction
  • Process steps            25% - 75% Reduction
  • Mfg. Lead-time         20% - 90% Reduction
  • Cell productivity         0% - 30% Increase
  • NVA activities           25% - 50% Reduction
  • Space utilization        10% - 50% Reduction
  • Change over time        5% - 75% Reduction
  • Travel distance          30% - 80% Reduction


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